Warranty: 1 years
Applicable Industries: Garment Shops, Building Material Shops, Machinery Repair Shops, Farms, Retail, Construction works
Weight (KG): 198 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Spur or Helical or Cycloidal
Output Torque: top to 36000N.m
Input Speed: 600-1500r/min cylindrical gear unit gearbox
Output Speed: 0.011-161r/min
Product name: cylindrical gear unit gearbox
Whatsapp:: -15713736630
Heat treatment:: Quenching/Carburising/Gear Grinding
Material:: Steel or cast iron
Mounting Position:: Foot/ Flange Mounted
Gear material:: Low carbon high alloy steel
Warranty:: 1 Year worm gear reducer
Certificate:: CCC, CQM, Supplier Assessment,MA
Color of reducer gear: Red, blue, green, gray, white
Quality control system:: ISO9001:2008
Packaging Details: Wooden box and carton or wooden pallet or Titogear speed reducer/gear box reducer/cycloidal gear reducer/reducer gear/cylindrical gear unit gearbox
Port: HangZhou port,ZheJiang port,HangZhou port or HangZhou
Professional mechanical transmission field–ZheJiang Ruige Transmission Machinery Co., LtdSpecializing in the production of gears, gearboxes, gear box reducer, automobile rear axles and lifting accessories Products Description ZQ JZQ Series Cylindrical gear box reducerZQ JZQ Cylindrical gear box reducer, two-stage cylindrical gear transmission. It is widely used in lifting and transportationmachinery, mining machinery and general chemical industry. Its working temperature is – 40C +45C, input speed is not higher than1500 rpm, gear drive circumferential speed is not more than 14 m/s, YCL 100L-4 0.75HP 1.5KW single phase capacitor start asynchronous electric motor price and it can run in both directions.The field of cylindrical gear box reducer is widely used in metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment etc.. Assembly Form(gear box reducer)ZQ JZQ gear box reducer has 9 assembly forms. The input shaft is conical, the output shaft end has cylindrical shaft extension (Z type),gear type (CA type), and European (cross slider) coupling (F type). General ZQ JZQ gear reducer Heavy duty ZQ JZQ gear reducer ZQ JZQ Series Cylindrical gear box reducer Shape, Shaft End and Installation Dimensions Gear box reducer has many forms, the above data is for reference only——-If you have any questions, please feel free to consult us Quality Upgrade: Manufacture with the latest technical standards and upgrade productsSturdy and durable:Made of high quality material, durableGood applicability of the whole machine:It can be installed in many ways with input and output modes.High reliability:heavy weight, stable operation and long service lifeRunning low noise:In the process of operation, the noise is low, giving you a better experience and use.Manufacture with the latest technical standards and upgrade productsSturdy and durableMade of high quality material, durableGood applicability of the whole machineIt can be installed in many ways with input and output modes.High reliabilityHeavy weight, stable operation and long service lifeRunning low noiseIn the process of operation, the noise is low, giving you a better experience and use. Thickening gearThe gears of gear box reducer are upgraded in an all-round way, the running efficiency of the thicker gears is higher and faster, the gearsare durable, and the service life of the reducer is prolonged. Product Process Drawing confirmation Material heat treatment Finish turning Hobbing NC milling Heat treatment Outer round grinding Hard scraping and grindingApplication area Quality inspection Why Choose Us Workshop machinery（Real scene shooting, illegal use is strictly prohibited） Company Certifications Company Exhibitions Product packaging & delivery Packing & 57mm 24v 3000rpm 50w closed loop brushless dc Motor with controller integrated, PWM VSP controlling Delivery●Packaging: In order to ensure the integrity of product appearance, we will choose cartons, wooden pallets and wooden pallets according to customer needs.●Delivery time: Each reducer is manufactured and tested in accordance with strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.●Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.●Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service. Company Profile ZheJiang Ruige Transmission Machinery Co., Ltd. is a professional company concentrates on the production of gearbox and high precision gear, located in the research and production of gear box reducer, gearbox and crane industry hoisting and operation mechanism The main products are various specifications of high speed reducer, electric vehicle with precursor gearbox, rear wheel drive, independent suspension type integral gearbox and gearbox, gear, motor driving, special reducer, electric hoist reducer, lifting mechanism and operation driving mechanism, three-dimensional garage special reducer, lifting mechanism The company has the equipment from Germany, Switzerland, Italy, Japan and other international leading CNC and high precision testing instruments,such as the Xihu (West Lake) Dis. Seiki machining center, CZPT reishauer gear hobbing machine, gear grinding machine, Ipsen multifunctional carburizing furnace, hexagon 3 coordinate measuring instrument, CZPT SMR Series Shaft Mounted Gearbox For Conveyor Belt Klingelnberg gear tester.☞☞☞To learn more about the company, click here! FAQ Q:what can you buy from us?A:Axle,Gearbox,Transmission,gear box reducer,other crane parts(electric hoist, electric trolley, lifting hook etc)Q: What should I provide when I choose gearbox/gear box reducer?A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gear speed reducer model for your refer. Or you can also provide below specification as well:1) Type, model and torque.2) Ratio or output speed3) Working condition and connection method4) Quality and installed machine name5) Input mode and input speed6) Motor brand model or flange and motor shaft sizeQ:What are the differetiates between RUIGE with other supplier?A:Profeession and reliability. Our advantages are multiple available technologies, strong quality assurance, and good at project & supply chain management.Q:Is there a cost for RUIGE service about gear box reducer?A:There is no additional cost above the product and tooling price except third party service.Q:Will I be CZPT to visit the supplier myself?A:First, all of our supply partner has undergone a series of screening and audit process, we can provide complete audit report to you.Secondly, if you want to perform your own independent supplier audit procedure, our representitives can accompany and assit with you to achieve it.Q:How to deal with the quality problem?A:a. With our partners we perform APQP at an early stage in each project.b. Our factory must fully understand the quality concerns from customers and implement product & process quality requirements.c. Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed.d. We have 3rd party inspectors who perform final audit checks on the packed goods prior to dispatch from China.Q:Can you take responsibility for me?A:Of course, I’m happy to help you! But I just take responsibility for my products.Please offer a test report, if it was our fault, absolutely we can make a compensation for you, my friend!Q:Do you like to serve the client only with small orders?A:We enjoy to grow up together with all our clients whatever big or small.You will become bigger and bigger to be with us.
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
