Warranty: 1 Year
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Energy & Mining
Weight (KG): 3100
Gearing Arrangement: Worm
Output Torque: 0-1000NM
Input Speed: 600~1500RPM
Output Speed: 600~1500RPM
Product name: Gear Box
Keywords: Hydraulic coupling reducer gearbox
Input speed: 1000~1500rpm
Transmission power: 200~3000kw
Rated efficiency: >96%
Gear reduction ratio: 2.0~3.3
Rated slip: 3%
Adjustable speed range: 1~1/3
Clutch sensitivity: 6~8s
Rated power: 0~3000KW
Packaging Details: API standard waterproof cover inside and woodl frame box outside, name sizes, weight will be marked on the package in different language
Jichai Diesel Engine YOTFJ450/560/650/750/875 speed-adjustable hydraulic coupling reverse gear reducer box for mud pump
Company Information
CNPC CZPT Power Equipment Company is located in the scenic Xihu (West Lake) Dis. Development Zone, HangZhou City, ZheJiang Province, China. CNPC CZPT share was officially listed in HangZhou Stock Exchange in October, 1996.
The plant has 4,000 employees now, total assets of more than 3 billion yuan and possesses more than 2,000 pieces (sets) of main production equipment. CZPT has 3 big R & D production bases in HangZhou of ZheJiang , HangZhou of ZheJiang and ZheJiang respectively. Its core business is the development and production of combustion engine.
Its business is also extended to compressor manufacture integration pry, hydraulic transmission device, gas integration device, electrical control device, etc., annual production capacity is 5,000 diesel engines and sales revenue is nearly 4 billion yuan. The plant was successively awarded the titles of “National Quality Management Award”, “National Customer Satisfaction Enterprise”, and “Quality Supplier of West-East Natural Gas Transmission” and so on, and passed the ISO9001 Quality System Certification, China Classification Society Certification and Bureau Veritas Certification.
Hydraulic Transmission Business Division of CNPC CZPT Power Equipment Company is specialized in research and development, manufacturing and sales of hydraulic transmission productions. Currently, the plant has formed hydraulic coupling and hydraulic transmission unit series products of 280, 420, 560, 650, 670, 750, 875, 1000, 1150, etc.; oil extended adjusting centrifugal turbine torque converter series products with working chambers diameter of 480, 550, 650, 750, 830, 900 mm, which can match with internal combustion engines (diesel engine, gas engine) of 135, 140, 160, 180, 190, WP Series Transmission Worm Gear Reducer Motor Worm Gearbox Gear Motor Worm Reducer 200, 260, 320 and other series, kinds of motors, and foreign advanced power machinery such as Caterpillar, Cummins, Volvo, etc. The products cover the fields such as petroleum, ship industry, engineering machinery, etc. and can adapt the need of different regions and various customers.
Factory
Factory Strength
At present, Hydraulic Transmission Business Division of CNPC CZPT Power Equipment Company has grown as mainstream enterprise in the same domestic field, and plays a leading role in petroleum equipment domain. Our products have been distributed to HangZhou, Shengli, Huabei, Liaohe, Xihu (West Lake) Dis., Xinan, HangZhouang, ZheJiang Oilfield and other major oilfields, as well as ZheJiang , ZheJiang , ZheJiang and other areas with sufficient water resources, also the products are exported to Kazakhstan, Burma, Kenya, etc. The product has gained good reputations from customers at home and abroad for high performance and perfect service.
The historical mission of CNPC CZPT Power Equipment Company’s staffs is to build an international brand for Chinese power. Regard “Innovation Development, Harmony and Win-win as tenet and being customer benefit-oriented, we are marching along the road toward a new aim with remarkable innovation ability, advanced marketing strategy, perfect after-sale service and vigorous support of our customers and merchants.
Hydraulic Transmission Business Division of CNPC CZPT Power Equipment Company adheres to the philosophy of “Scientific Management, Innovation Development”, takes innovation as the prerequisite and soul of development. We adopt advanced ERP System to manage production, execute ISO Quality System to ensure product quality be a controlled condition, formulate effective measures to stimulate worker doing work innovatively and keeping improving. We cooperate with famous companies in domestic and aboard, get great breakthrough in technology, and try to make the hydraulic transmission products of CNPC CZPT Power Equipment Company as the first brand of hydraulic transmission in China.
In April, 2009, the experts of HangZhou Institute of Technology gave high evaluation to the hydraulic transmission products of CNPC CZPT Power Equipment Company, agreed that the fixed-tube nozzle valve controlled speed regulating technology of hydraulic transmission products of CNPC CZPT Power equipment Company has reached advanced international level and has been applied in petroleum drilling, engineering ship and other fields successfully with great innovation.
The YOTJ650 series valve-regulated variable speed hydraulic coupling with new Bernard electric actuator could adjust the opening size of control valve by manual/remote control. The stable operation of actuator can be ensured by the functions of failure warning, auto phase correction, contact signal input/output, limit protection, hand-switch protection, etc. of actuator control system, which ensures the continuing adjustment and exact control of the control valve, so as to realize the stepless speed regulating of hydraulic coupling.
Application and Features
YOTJ650 series hydraulic coupling is characterized by load startup, torsional vibration isolation, Gearbox reducer slew drive stepper motor buffering, stepless speed regulating, quick and stable clutching, etc. This series can totally replace the mechanical reducer box and international similar products with traditional configuration, improve the transmission quality of power unit, eliminate the shortcomings of traditional configuration completely, which is optimal power transmission equipment for power unit of gas drilling, refining, steel, coal, electric power enterprises, etc.
Specification
Model
YOTJ650
Rate input power(KW)
1200
Rate input rotating speed:(r/min)
2000
Transmission power(%)
97
Operating oil temperature
≤110
Reduction ratio
1
Cooling type
Water-cooling
Note: 1. Adopt 6# hydraulic transmission oil when the ambient temperature is above -20℃, adopt 8# hydraulic transmission oil when the ambient temperature is below -20℃,
2. The equipment is applicable to the high power motor,2000 and 3000 series diesel engines, gas engines and other models.
3. The parameters above is only for reference, we could design specially and produce in accordance with users’demand.
Product pictures
Buying Xihu (West Lake) Dis.s
1.Once the products have the quality problem how to deal with?
We give 24 hours online service, please call 18982250098 , if there is agent or branch, ples also ask the help from our branch, such as in Russia, America, Dubai, and the manager will come to your site, if technical problem we will give 12 hours online answer from 8:30-12:00, 14:00-18:00.
2. Can I be your tiger agent in our country?
We are developing agents all over the world; you can sign agency agreement with us.
3. What is the warranty time of your products?
The warranty time is 12 months from the date of the commissioning. After the warranty, any questions and needs, please contact us.
4.What is you delivery time?
We have a lot of CZPT gearbox in stock supply, such as YOTFJ650,YPTFJ750,YOTFJ875, delivery time is 7 days after you confirm the drawing and color, welcome online payment in Alibaba. Book gearbox delivery time is :25-30 days after 30% payment.
If the order is mud pump unit, you have to pay 100% for the gearbox , then we can get the gearbox from jichai, CZPT plant plant is very close our plant only 2 days transport to our tiger plant.
5.What should I do after contract?
After the execution of contract, the user may not have to be present for the gearbox test. We will issue the test report and data for your reference, also take videos and pictures for you.
For the mud pump unit test, we need to test after connecting the driving engine, so we need the user to be present to participate in the field test. After the test is qualified, please pay 10% final payment. We will deliver the pump unit to ZheJiang port.
6. Can you provide the low temperature pump set used in Russia and other low temperature areas?
For Russia, we can provide low-temperature pump set and relevant heating devices according to your project needs.
For the heat preservation shed, we suggest you purchase and construct it locally in your place.
7. Do you provide door-to-door installation and connection of mud pump?
We are equipped with professional mud pump engineers and translators, who can provide on-site installation and debugging of mud pump.
Customization generally starts in 10 days, with at least 2 people. And require additional customized drilling and installation labor contract.
For details, please consult tiger’s sales engineer.
8: Can you provide remote control system for the mud pump package? Is there any extra charge?
We can provide remote control box in the driller room, please provide the line length, layout and specific switch Settings and name, we can use stainless steel or iron control , Front Left Drive Shaft Assembly for BYD F3 SUNNYN16LB13 B14L 02-10 C-NI043A-8H we can design 1 control system control 1 mud pump package, or 1 control system control 2 mud pump package or more, please contact tiger sales engineer to know your requirement.
Factory Strength
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
