Product Description
Cast Iron Wafer Type Butterfly Valve Hand Wheel Gear Box Level with CHINAMFG Seat Pn16
| Size & Pressure Rating & Standard | |
| Size | DN40-DN1200 |
| Pressure Rating | PN10, PN16, CL150, JIS 5K, JIS 10K |
| Face to Face STD | API609, BS5155, DIN3202, ISO5752 |
| Connection STD | PN6, PN10, PN16, PN25, 150LB, JIS5K, 10K, 16K, GOST33259 |
| Upper Flange STD | ISO 5211 |
| Material | |
| Body | Cast Iron(GG25), Ductile Iron(GGG40/50), Carbon Steel(WCB A216), Stainless Steel(SS304/SS316/SS304L/SS316L) , Duplex Stainless Steel(2507/1.4529), Bronze, Aluminium Alloy. |
| Disc | DI+Ni, Carbon Steel(WCB A216), Stainless Steel(SS304/SS316/SS304L/SS316L) , Duplex Stainless Steel(2507/1.4529), Bronze, DI/WCB/SS coated with Epoxy Painting/Nylon/EPDM/NBR/PTFE/PFA |
| Stem/Shaft | SS416, SS431, SS304, SS316, Duplex Stainless Steel, Monel |
| Seat | NBR, EPDM/REPDM, PTFE/RPTFE, Viton, Neoprene, Hypalon, Silicon, PFA |
| Bushing | PTFE, Bronze |
| O Ring | NBR, EPDM, FKM |
| Actuator | Hand Lever, Gear Box, Electric Actuator, Pneumatic Actuator |
Our Features:
- OEM: We’re OEM manufacturer for famous customers in Moscow(Russia), Barcelona(Spain), Texas(USA), Alberta(Canada) and 5 other countries.
- Valve Parts Machining: We not only supply valve, but also valve parts, mainly body, disc, stem and handle. Some of our regular customers keeping order valve parts more than 10 years, we also produce valve parts mold according to your drawing.
- Machines: We have total 30 machines (include CNC, machine center, semi-auto machine, pressure testing machine, spectrograph etc.) mainly used for valve part machining.
- Lead time: If regular valves, our lead time is short because of our huge stocks for valve parts.
- QC: Our regular customers have been working with us more than 10 years as we always keeping our high-level QC for our products.
- Price advantage: Our price is competitive because we process valve parts by ourselves.
Company Profile
ZheJiang Zhongfa Valve Co., Ltd. Founded in 2006, a valve manufacturer in ZheJiang , China. Mainly produce butterfly valve, gate valve, check valve, knife gate valve etc.
Our valves are compliance with valve international standard of ASTM, ANSI, ISO, BS, DIN, GOST, JIS, KS and so on. Size DN40-DN1200, nominal pressure:0.1Mpa~2.0Mpa, suitable temperature:-30ºC to 200ºC. The products are suitable for non-corrosive and corrosive gas, fluid, semi-fluid, solid, powder and other medium in HVAC, fire control, water conservancy project, water supply and drainage in urban, electric powder, petroleum, chemical industry, and so on.
We keep in high efficiency and strictly management of quality control, provide timely and effective pre-sale, sale and after-sales service in order to achieve effectiveness and customer satisfaction. We have gotten the ISO9001, CE Certification.
We think “Customer satisfaction is our ultimate goal.” Depending on our advanced technology, complete quality control and good reputation, we will offer more high-quality valve products.
1. Are you a Factory or Trading?
A: We’re a factory with 17 years production experience, OEM for some customers around the world.
2. What is your After-sales service term?
A: 18 months for all our products.
3. Can I request to change the form of packaging and transportation?
A: Yes, We can change the form of the packaging and transportation according to your request, but you have to bear their own costs incurred during this period and the spreads.
4. Can I request fast delivery?
A: Yes, if we have stocks.
5. Can I have my own Logo on the product?
A: Yes, you can send us your logo drawing, we’ll put it on the valve.
6. Can you produce the valve according to my own drawings?
A: Yes.
7. Do you accept custom design on size?
A: Yes.
8. What’s your terms of payment?
A: T/T, L/C.
9. What is your transportation method?
A: By sea, by air mainly, we also accept express delivery.
| Media: | Water |
|---|---|
| Driving Mode: | Manual |
| Connection Form: | Wafer |
| Structure: | Centre Sealing |
| Seal Form: | Soft Sealing |
| Valve Stem: | Normal |
| Customization: |
Available
| Customized Request |
|---|
Self-Locking Properties in a Worm Gearbox
Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.
The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.
This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.
However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.
When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-14